Product Details
Eliminating Splice Joints with Large-Format Panels
Most carbon fiber manufacturers max out at 1.5m × 2m, whereas we produce massive sheets up to 3m × 8m. Specifically, this scale creates the critical distinction between a panel with splice joints and a seamless continuous sheet. Furthermore, in structural applications, every joint introduces a stress concentration, a potential failure point, and an inspection liability. Therefore, a single uninterrupted sheet eliminates all three hazards completely.
Advanced Pressing Technology for Oversized Sheets
Producing oversized carbon fiber panels demands far more than just owning a larger press. It requires uniform pressure distribution across 24 square meters of laminate, consistent edge-to-edge temperature control, and specialized handling equipment. Consequently, our dialed-in manufacturing process ensures low reject rates and consistent quality across the entire surface area before every large sheet undergoes full-surface flatness inspection.
Versatile Material Grades and Custom Machining
We supply these large-format panels in material grades from T300 through T1000, available in twill or plain weave with matte or glossy finishes. In addition, thicknesses range from 0.5mm to 50mm+. Moreover, we provide oversized CNC machining to cut your specific large parts directly from the full sheet.
Specifications
| Specification | Details |
|---|---|
| Material | 3K Toray T300 / T700 / T800 / T1000 carbon fiber |
| Weave Pattern | 2/2 Twill / Plain (optional) |
| Max Sheet Size | 3000mm × 8000mm |
| Standard Sizes | 500×500mm / 600×600mm / 1000×1000mm / 1500×3000mm / 2000×4000mm |
| Custom Sizes | Available on request (up to 3m × 8m) |
| Thickness | 0.5mm – 50mm+ (custom) |
| Fiber Volume Fraction | 60-65% |
| Resin System | Epoxy (120°C cure) |
| Surface Finish | Matte / Glossy |
| Flatness Tolerance | ≤ 1.0mm/m (full surface) |
| Density | 1.55-1.60 g/cm³ |
| Tensile Strength | ≥ 3500 MPa |
| Flexural Strength | ≥ 1200 MPa |
| Operating Temperature | -40°C to 120°C |
Applications
- Industrial platforms and walkways — Oversized carbon fiber panels create lightweight load-bearing platforms, replacing corrosion-prone aluminum and heavy steel with seamless single sheets.
- Architectural wall and ceiling panels — Large-format surfaces for commercial lobbies and exhibition spaces deliver striking visual impact without grid lines or seam shadows.
- Marine deck and hull panels — One-piece construction for racing yachts and commercial vessels eliminates vulnerable through-hull joint lines prone to water ingress and fatigue.
- Wind energy and aerospace structures — Large blade skins and interior bulkheads reduce part count and assembly time, resulting in fewer failure points and extended service life.
Why Choose YTCarbon
- 3m × 8m capability. Our oversized press delivers 24 square meters of uninterrupted carbon panel in a single piece, setting us apart from standard suppliers.
- Uniform quality across full areas. Purpose-built presses calibrated for full-area pressure and temperature consistency ensure every sheet passes rigorous flatness checks.
- One plant, full control. We press our large sheets from raw tow in-house, eliminating intermediaries and guaranteeing certified factory quality as showcased at the 2025 World UAV Expo.
- Oversized CNC machining available. We cut your parts directly from full 3m × 8m sheets on large-format CNC systems, streamlining your supply chain into a single shipment.
Certifications
Every sheet we ship includes complete quality documentation. Furthermore, our facility operates under ISO 9001 certification, and our materials comply fully with RoHS and CE directives, ensuring seamless international compliance.
How to Order
Working with our direct factory team eliminates middleman markups. Simply submit your dimensions, thickness, and CNC specs to receive a comprehensive quote within 24 hours. Afterwards, we manufacture, inspect, and coordinate specialized freight logistics for your secure delivery.
