{"id":5592,"date":"2026-06-17T10:00:07","date_gmt":"2026-06-17T02:00:07","guid":{"rendered":"https:\/\/ytcarbonfiber.com\/?post_type=product&#038;p=5592"},"modified":"2026-06-13T16:13:53","modified_gmt":"2026-06-13T08:13:53","slug":"carbon-fiber-sandwich-panel","status":"publish","type":"product","link":"https:\/\/ytcarbonfiber.com\/de\/produkt\/carbon-fiber-sandwich-panel\/","title":{"rendered":"Carbon Fiber Sandwich Panel"},"content":{"rendered":"<h2 style=\"border-left: 4px solid #1a3a6b; background: #eef2f7; padding: 10px 20px; border-radius: 4px; color: #1a3a6b; font-size: 1.4em; margin-top: 35px; margin-bottom: 20px;\">Carbon Fiber Sandwich Panel Details<\/h2>\n<h3 style=\"color: #1a3a6b; font-size: 1.15em; margin-top: 25px; margin-bottom: 12px;\">What Is a Carbon Fiber Sandwich Panel?<\/h3>\n<p>A carbon fiber sandwich panel bonds two thin, rigid carbon fiber face sheets to a lightweight core \u2014 honeycomb, foam, or balsa. Consequently, the composite structure delivers bending stiffness that a solid carbon sheet cannot match at the same weight. For instance, a 10mm sandwich panel with 0.5mm face sheets can be 4\u00d7 stiffer than a 10mm solid laminate while weighing 60% less. As a result, this stiffness-to-weight advantage makes sandwich panels the go-to choice for UAV wing skins, EV battery enclosures, and any application where every gram counts.<\/p>\n<h3 style=\"color: #1a3a6b; font-size: 1.15em; margin-top: 25px; margin-bottom: 12px;\">Core Options Engineered for Your Load Case<\/h3>\n<p>No two core materials perform the same. For instance, PVC and PET foam offer cost-effective pricing and easy CNC shaping \u2014 ideal for UAV panels and sports equipment. Furthermore, PMI foam handles temperatures up to 180\u00b0C for high-temp industrial applications. Meanwhile, aluminum honeycomb delivers maximum shear strength and rigidity for heavy-load aerospace panels. Similarly, Nomex honeycomb adds fire resistance for aircraft cabin components. Alternatively, balsa wood provides excellent compression strength for marine and wind energy uses. Accordingly, our engineering team reviews your load requirements and recommends the right core, face sheet layup, and thickness \u2014 no guesswork, no over-engineering.<\/p>\n<h3 style=\"color: #1a3a6b; font-size: 1.15em; margin-top: 25px; margin-bottom: 12px;\">Factory-Direct Manufacturing With Full Traceability<\/h3>\n<p>YTCarbon oven-cures every sandwich panel under vacuum bag pressure for full resin cross-linking, then our team inspects each panel for flatness and thickness consistency before it leaves our Shenzhen facility. Moreover, custom CNC cutting to your DXF or DWG drawings with \u00b10.1mm tolerance means you receive panels ready to assemble \u2014 no secondary cutting on your end. Ultimately, ISO 9001:2015 certification, material test reports per ASTM D7249 and ASTM C365, and full traceability from raw fabric to finished panel come standard with every order.<\/p>\n<h2 style=\"border-left: 4px solid #1a3a6b; background: #eef2f7; padding: 10px 20px; border-radius: 4px; color: #1a3a6b; font-size: 1.4em; margin-top: 35px; margin-bottom: 20px;\">Specifications<\/h2>\n<table style=\"width: 100%; border-collapse: collapse; margin: 20px 0; font-size: 0.95em;\">\n<thead>\n<tr style=\"background: #1a3a6b; color: #fff;\">\n<th style=\"padding: 12px; text-align: left; border: 1px solid #ddd;\">Specification<\/th>\n<th style=\"padding: 12px; text-align: left; border: 1px solid #ddd;\">Details<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 10px; border: 1px solid #ddd;\"><strong>Face Sheet Material<\/strong><\/td>\n<td style=\"padding: 10px; border: 1px solid #ddd;\">3K twill \/ plain woven carbon fiber + epoxy resin<\/td>\n<\/tr>\n<tr style=\"background: #f5f7fa;\">\n<td style=\"padding: 10px; border: 1px solid #ddd;\"><strong>Core Options<\/strong><\/td>\n<td style=\"padding: 10px; border: 1px solid #ddd;\">PVC foam \/ PET foam \/ PMI foam \/ Aluminum honeycomb \/ Nomex honeycomb \/ Balsa wood<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 10px; border: 1px solid #ddd;\"><strong>Total Thickness<\/strong><\/td>\n<td style=\"padding: 10px; border: 1px solid #ddd;\">5mm \u2013 50mm<\/td>\n<\/tr>\n<tr style=\"background: #f5f7fa;\">\n<td style=\"padding: 10px; border: 1px solid #ddd;\"><strong>Face Sheet Thickness<\/strong><\/td>\n<td style=\"padding: 10px; border: 1px solid #ddd;\">0.5mm \/ 1mm \/ 1.5mm (per side)<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 10px; border: 1px solid #ddd;\"><strong>Max Panel Size<\/strong><\/td>\n<td style=\"padding: 10px; border: 1px solid #ddd;\">1250mm \u00d7 2500mm<\/td>\n<\/tr>\n<tr style=\"background: #f5f7fa;\">\n<td style=\"padding: 10px; border: 1px solid #ddd;\"><strong>Custom Sizes<\/strong><\/td>\n<td style=\"padding: 10px; border: 1px solid #ddd;\">Cut to your drawings (DXF \/ DWG accepted)<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 10px; border: 1px solid #ddd;\"><strong>Surface Finish<\/strong><\/td>\n<td style=\"padding: 10px; border: 1px solid #ddd;\">Matte \/ Glossy \/ CNC machined<\/td>\n<\/tr>\n<tr style=\"background: #f5f7fa;\">\n<td style=\"padding: 10px; border: 1px solid #ddd;\"><strong>Fire Rating<\/strong><\/td>\n<td style=\"padding: 10px; border: 1px solid #ddd;\">UL94 V-0 available on request<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 10px; border: 1px solid #ddd;\"><strong>Density<\/strong><\/td>\n<td style=\"padding: 10px; border: 1px solid #ddd;\">1.2 \u2013 5.8 kg\/m\u00b2 (depends on core &amp; thickness)<\/td>\n<\/tr>\n<tr style=\"background: #f5f7fa;\">\n<td style=\"padding: 10px; border: 1px solid #ddd;\"><strong>Operating Temperature<\/strong><\/td>\n<td style=\"padding: 10px; border: 1px solid #ddd;\">Up to 180\u00b0C (honeycomb core) \/ 80\u00b0C (foam core)<\/td>\n<\/tr>\n<tr style=\"background: #fff;\">\n<td style=\"padding: 10px; border: 1px solid #ddd;\"><strong>MOQ<\/strong><\/td>\n<td style=\"padding: 10px; border: 1px solid #ddd;\">1 piece (foam core) \/ 5 pieces (honeycomb &amp; balsa core)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2 style=\"border-left: 4px solid #1a3a6b; background: #eef2f7; padding: 10px 20px; border-radius: 4px; color: #1a3a6b; font-size: 1.4em; margin-top: 35px; margin-bottom: 20px;\">Applications<\/h2>\n<div style=\"display: flex; align-items: stretch; background: #f5f7fa; border-radius: 10px; padding: 30px; margin: 25px 0; gap: 30px;\">\n<div style=\"flex: 1;\">\n<div id=\"app-img-card\" style=\"min-height: 350px; border-radius: 8px; cursor: pointer; display: flex; align-items: center; justify-content: center; background-image: url('https:\/\/ytcarbonfiber.com\/wp-content\/uploads\/2026\/06\/carbon-fiber-sandwich-panel-uav-application.webp'); background-size: cover; background-position: center;\"><a style=\"border: 2px solid #fff; color: #fff; background: transparent; padding: 8px 24px; border-radius: 4px; font-weight: 600; text-decoration: none; font-size: 0.85em; letter-spacing: 1px;\" href=\"https:\/\/ytcarbonfiber.com\/de\/carbon-fiber-sheets\/\">READ MORE<\/a><\/div>\n<\/div>\n<div style=\"flex: 1;\">\n<ul style=\"padding-left: 20px; margin: 0;\">\n<li style=\"margin-bottom: 12px;\"><strong>UAV &amp; Drone<\/strong> \u2014 Specifically, wing panels, fuselage covers, and landing gear doors where every gram counts. Foam core panels keep airframes under weight budget without sacrificing rigidity.<\/li>\n<li style=\"margin-bottom: 12px;\"><strong>Aerospace<\/strong> \u2014 In addition, interior panels, structural brackets, and fairings. Nomex honeycomb core meets fire-resistance requirements for aircraft cabin components.<\/li>\n<li style=\"margin-bottom: 12px;\"><strong>Automotive &amp; EV<\/strong> \u2014 Furthermore, battery enclosures, floor panels, and interior partitions. CF sandwich panels absorb impact energy while keeping EV weight down.<\/li>\n<li style=\"margin-bottom: 12px;\"><strong>Industrielle Ausr\u00fcstung<\/strong> \u2014 Similarly, machine covers, robotic arm panels, and inspection platforms that need flatness under load without heavy steel frames.<\/li>\n<li style=\"margin-bottom: 12px;\"><strong>Medizinprodukte<\/strong> \u2014 Notably, imaging table tops and surgical bed boards. Lightweight panels reduce motor strain on adjustable beds while supporting patient weight.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<h2 style=\"border-left: 4px solid #1a3a6b; background: #eef2f7; padding: 10px 20px; border-radius: 4px; color: #1a3a6b; font-size: 1.4em; margin-top: 35px; margin-bottom: 20px;\">Why Choose YTCarbon<\/h2>\n<div style=\"display: flex; align-items: stretch; background: #f5f7fa; border-radius: 10px; padding: 30px; margin: 25px 0; gap: 30px; flex-direction: row-reverse;\">\n<div style=\"flex: 1;\">\n<div id=\"why-img-card\" style=\"min-height: 350px; border-radius: 8px; cursor: pointer; display: flex; align-items: center; justify-content: center; background-image: url('https:\/\/ytcarbonfiber.com\/wp-content\/uploads\/2026\/06\/carbon-fiber-sandwich-panel-factory-quality.webp'); background-size: cover; background-position: center;\"><a style=\"border: 2px solid #fff; color: #fff; background: transparent; padding: 8px 24px; border-radius: 4px; font-weight: 600; text-decoration: none; font-size: 0.85em; letter-spacing: 1px;\" href=\"https:\/\/ytcarbonfiber.com\/de\/contact-us\/\">READ MORE<\/a><\/div>\n<\/div>\n<div style=\"flex: 1;\">\n<ul style=\"padding-left: 20px; margin: 0;\">\n<li style=\"margin-bottom: 12px;\"><strong>In fact, we exhibited at the 2025 World UAV Expo<\/strong> \u2014 see what a real carbon fiber factory puts on the table. We displayed our sandwich panels and attracted UAV builders looking for lighter airframe solutions.<\/li>\n<li style=\"margin-bottom: 12px;\"><strong>Core selection guidance<\/strong> \u2014 Moreover, we help you pick the right core for your load case. Aluminum honeycomb for maximum rigidity, Nomex for weight-critical aerospace, PVC\/PET foam for cost-effective general use, PMI for high-temperature applications.<\/li>\n<li style=\"margin-bottom: 12px;\"><strong>Engineering support<\/strong> \u2014 Therefore, just send your load requirements and we recommend face sheet layup, core density, and thickness. No guesswork, no over-engineering.<\/li>\n<li style=\"margin-bottom: 12px;\"><strong>Full thickness range<\/strong> \u2014 Specifically, from 5mm thin panels for UAV covers to 50mm structural panels for industrial platforms. Face sheet layup from 2-ply to 12-ply.<\/li>\n<li style=\"margin-bottom: 12px;\"><strong>Custom CNC cutting<\/strong> \u2014 Finally, we cut panels to your DXF\/DWG drawings with \u00b10.1mm tolerance. We seal edges with epoxy coating to prevent moisture ingress and delamination.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<h2 style=\"border-left: 4px solid #1a3a6b; background: #eef2f7; padding: 10px 20px; border-radius: 4px; color: #1a3a6b; font-size: 1.4em; margin-top: 35px; margin-bottom: 20px;\">Certifications<\/h2>\n<p style=\"margin: 15px 0; line-height: 1.8;\">YTCarbon manufactures carbon fiber sandwich panels under an ISO 9001:2015 certified quality management system. Accordingly, we maintain full material traceability from raw fabric to finished panel. You can also request UL94 V-0 fire rating on honeycomb core panels for flame-resistant applications. In addition, all panels meet RoHS compliance standards. We provide material test reports per ASTM D7249 (face sheet flexural strength) and ASTM C365 (core compressive strength) with each shipment.<\/p>\n<div style=\"text-align: center; margin: 25px 0;\"><a href=\"https:\/\/ytcarbonfiber.com\/de\/contact\/\"><img decoding=\"async\" style=\"max-width: 100%; border-radius: 8px; box-shadow: 0 4px 20px rgba(0,0,0,0.1);\" src=\"https:\/\/ytcarbonfiber.com\/wp-content\/uploads\/2026\/06\/carbon-fiber-sandwich-panel-certifications-scaled.webp\" alt=\"Carbon fiber sandwich panel certifications and quality control at YTCarbon factory\" \/><\/a><\/div>\n<h2 style=\"border-left: 4px solid #1a3a6b; background: #eef2f7; padding: 10px 20px; border-radius: 4px; color: #1a3a6b; font-size: 1.4em; margin-top: 35px; margin-bottom: 20px;\">How We Manufacture Your Carbon Fiber Sandwich Panel<\/h2>\n<p style=\"margin: 15px 0; line-height: 1.8;\">Each sandwich panel goes through a controlled 8-step process. First, our team cuts and shapes core material to panel dimensions, then layers carbon fiber face sheets per design specification. Next, we apply structural film adhesive between face sheets and core, and vacuum-bag the assembly for even pressure distribution. After that, the oven cures the panel at controlled temperature for full resin cross-linking. Our technicians then demold and inspect it for flatness and thickness. Finally, our CNC machines cut custom shapes to your drawings and technicians apply the surface finish. Every panel ships with a dimensional inspection report.<\/p>\n<div style=\"text-align: center; margin: 25px 0;\"><a href=\"https:\/\/ytcarbonfiber.com\/de\/contact\/\"><img decoding=\"async\" style=\"max-width: 100%; border-radius: 8px; box-shadow: 0 4px 20px rgba(0,0,0,0.1);\" src=\"https:\/\/ytcarbonfiber.com\/wp-content\/uploads\/2026\/06\/carbon-fiber-sandwich-panel-manufacturing-process-scaled.webp\" alt=\"Carbon fiber sandwich panel manufacturing process at YTCarbon Shenzhen factory\" \/><\/a><\/div>\n<h2 style=\"border-left: 4px solid #1a3a6b; background: #eef2f7; padding: 10px 20px; border-radius: 4px; color: #1a3a6b; font-size: 1.4em; margin-top: 35px; margin-bottom: 20px;\">FAQ<\/h2>\n<h3 style=\"color: #1a3a6b; font-size: 1.15em; margin-top: 25px; margin-bottom: 12px;\">Material &amp; Design Questions<\/h3>\n<details class=\"product-faq\" style=\"margin-bottom: 12px; border: 1px solid #e0e0e0; border-radius: 6px; padding: 0;\">\n<summary style=\"cursor: pointer; padding: 14px 18px; font-weight: 600; color: #1a3a6b; font-size: 1em; list-style: none; display: flex; align-items: center;\">+ What is the difference between a carbon fiber sandwich panel and a solid carbon fiber sheet?<\/summary>\n<div style=\"padding: 0 18px 16px; line-height: 1.7; color: #444;\">A solid carbon sheet forms a homogeneous laminate \u2014 strong and simple, but heavy at thicknesses above 5mm. In contrast, a sandwich panel uses a lightweight core between two thin carbon face sheets. The core adds thickness and therefore bending stiffness without adding much weight. As a result, CF sandwich panels deliver 3-5\u00d7 more stiffness per unit weight than solid sheets of the same total thickness.<\/div>\n<\/details>\n<details class=\"product-faq\" style=\"margin-bottom: 12px; border: 1px solid #e0e0e0; border-radius: 6px; padding: 0;\">\n<summary style=\"cursor: pointer; padding: 14px 18px; font-weight: 600; color: #1a3a6b; font-size: 1em; list-style: none; display: flex; align-items: center;\">+ Which core material should I choose for a carbon fiber sandwich panel?<\/summary>\n<div style=\"padding: 0 18px 16px; line-height: 1.7; color: #444;\">Ultimately, it depends on your application. For example, aluminum honeycomb offers the highest shear strength and rigidity \u2014 ideal for aerospace and heavy-load panels. Similarly, Nomex honeycomb delivers lighter weight and fire resistance for aircraft interiors. Alternatively, PVC\/PET foam costs less and shapes easily, making it a good fit for UAV panels and sports equipment. Furthermore, PMI foam handles temperatures up to 180\u00b0C for high-temp industrial uses. Finally, balsa wood provides excellent compression strength for marine and wind energy applications.<\/div>\n<\/details>\n<details class=\"product-faq\" style=\"margin-bottom: 12px; border: 1px solid #e0e0e0; border-radius: 6px; padding: 0;\">\n<summary style=\"cursor: pointer; padding: 14px 18px; font-weight: 600; color: #1a3a6b; font-size: 1em; list-style: none; display: flex; align-items: center;\">+ Can you CNC cut sandwich panels to custom shapes?<\/summary>\n<div style=\"padding: 0 18px 16px; line-height: 1.7; color: #444;\">Yes. We accept DXF and DWG files and cut panels on CNC routers with \u00b10.1mm tolerance. In addition, we seal edges with epoxy coating to prevent moisture ingress and delamination. Consequently, you receive panels ready to assemble \u2014 no secondary cutting or edge sealing needed on your end.<\/div>\n<\/details>\n<h3 style=\"color: #1a3a6b; font-size: 1.15em; margin-top: 25px; margin-bottom: 12px;\">Ordering &amp; Shipping Questions<\/h3>\n<details class=\"product-faq\" style=\"margin-bottom: 12px; border: 1px solid #e0e0e0; border-radius: 6px; padding: 0;\">\n<summary style=\"cursor: pointer; padding: 14px 18px; font-weight: 600; color: #1a3a6b; font-size: 1em; list-style: none; display: flex; align-items: center;\">+ What is the minimum order quantity for carbon fiber sandwich panels?<\/summary>\n<div style=\"padding: 0 18px 16px; line-height: 1.7; color: #444;\">You can order PVC and PET foam core panels from just 1 piece \u2014 no MOQ. However, aluminum honeycomb, Nomex honeycomb, PMI foam, and balsa core panels start at 5 pieces. You can also request sample panels for testing before you commit to a production run. Contact us for sample pricing.<\/div>\n<\/details>\n<details class=\"product-faq\" style=\"margin-bottom: 12px; border: 1px solid #e0e0e0; border-radius: 6px; padding: 0;\">\n<summary style=\"cursor: pointer; padding: 14px 18px; font-weight: 600; color: #1a3a6b; font-size: 1em; list-style: none; display: flex; align-items: center;\">+ How are carbon fiber sandwich panels packed for shipping?<\/summary>\n<div style=\"padding: 0 18px 16px; line-height: 1.7; color: #444;\">We pack panels flat in custom wooden crates with foam padding to prevent edge damage and surface scratches. For standard sizes, we ship via DHL\/FedEx air freight in 5-7 business days. Alternatively, large or bulk orders ship via sea freight. In all cases, shipments include inspection reports and material certificates.<\/div>\n<\/details>\n<div style=\"background: linear-gradient(135deg,#1a3a6b 0%,#2d5aa3 100%); border-radius: 12px; padding: 40px 35px; margin: 40px 0; text-align: center; box-shadow: 0 10px 40px rgba(26,58,107,0.3);\">\n<h3 style=\"color: #fff; font-size: 1.5em; margin-top: 0; margin-bottom: 15px;\">Need a Custom Carbon Fiber Sandwich Panel?<\/h3>\n<p style=\"color: rgba(255,255,255,0.92); font-size: 1.05em; margin-bottom: 25px;\">Tell us your core preference, thickness, and panel size. We&#8217;ll send a quote within 24 hours with engineering recommendations.<\/p>\n<div id=\"cta-btns\" style=\"display: flex; justify-content: center; gap: 16px;\"><a style=\"background: #000; color: #fff; padding: 14px 32px; border-radius: 6px; font-weight: bold; font-size: 1em; text-decoration: none;\" href=\"mailto:rain@ytcarbonfiber.com\">Angebot anfordern<\/a><br \/>\n<a style=\"background: #000; color: #fff; padding: 14px 32px; border-radius: 6px; font-weight: bold; font-size: 1em; text-decoration: none;\" href=\"https:\/\/wa.me\/8613632829542\">WhatsApp uns<\/a><\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Lightweight carbon fiber sandwich panels with honeycomb, foam or balsa core. Custom sizes up to 1250\u00d72500mm, 5-50mm total thickness, CNC cut to your DXF drawings.<\/p>","protected":false},"featured_media":5595,"template":"","meta":{"_acf_changed":false},"product_brand":[],"product_cat":[17],"product_tag":[],"class_list":["post-5592","product","type-product","status-publish","has-post-thumbnail","product_cat-carbon-fiber-sheets","first","instock","shipping-taxable","product-type-simple"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Carbon Fiber Sandwich Panel - Lightweight &amp; Rigid<\/title>\n<meta name=\"description\" content=\"Lightweight carbon fiber sandwich panels with honeycomb or foam core. Custom sizes, high stiffness-to-weight ratio for UAV and industrial use.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/ytcarbonfiber.com\/de\/produkt\/carbon-fiber-sandwich-panel\/\" \/>\n<meta property=\"og:locale\" content=\"de_DE\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Carbon Fiber Sandwich Panel - Lightweight &amp; Rigid\" \/>\n<meta property=\"og:description\" content=\"Lightweight carbon fiber sandwich panels with honeycomb or foam core. 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